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| Combustion Applications |
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Click on a category below.
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| Boilers, Hot Water & Steam Boilers |
Power Boilers |
| Fuel Fired, Heat Treating Furnaces |
| Fuel Fired, Industrial Ovens |
| Warm-Air Furnaces |
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| Boilers, Hot Water & Steam |
| Boilers are systems used to heat water to produce
hot water and/or steam for many purposes, such as heating, cooking,
cleaning, and process steam. Boiler systems are used in residential
homes, commercial buildings, institutions, schools, hospitals,
and industrial facilities to name a few. The systems are generally
fired by natural gas, propane, or fuel oil. The systems typically
consist of a pressure vessel, heat exchanger, power burner, fuel
train, and controls for blow down and for maintaining a minimum
water level for proper operation.
Boiler feed-water lines typically include in-line strainers and
automatic on-off solenoid valves. Although the boiler is producing
hot water or steam, the boiler manufacturer does not typically
supply the valves used to control the flow of hot water or
steam.
Fuel trains consist of UL, FM, or CSA agency listed combination shutoff
valves with integral regulator for residential systems while larger
commercial & industrial systems use discrete manual shutoff valves,
pressure regulator, pressure switches, automatic fuel shutoff valves
and vent valves. See ASCO Catalog 34 for applicable water,
hot water & steam valves and combustion fuel shutoff valves. |
Click here for an Interactive Demonstration.
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| Power Boilers |
Power boilers are large typically field erected
systems used to produce hot water and/or steam for purposes such
as heat recovery for incinerators, co-generation and industrial
processes in large industrial, chemical & petrochemical process
facilities. These systems are generally fired by natural gas & fuel
oil. The boiler system consists of a pressure vessel, heat exchanger,
power burner, fuel train, and controls for blow down and maintaining
a minimum water level for proper operation.
Boiler feed-water lines typically include in-line strainers and
automatic on-off solenoid valves. Although the boiler is producing
hot water or steam, the valves for hot water or steam are typically
not supplied by the power boiler manufacturer.
Pilot and main fuel trains consist of UL, FM or CSA agency listed manual shutoff valves, pressure regulators, pressure
switches/gauges, automatic fuel shutoff valves and vent valves/proving
systems. See ASCO Catalog 33A for applicable water, hot water & steam
valves and combustion fuel shutoff valves. |
| Fuel Fired, Heat Treating
Furnaces |
Heat treating furnaces are systems used to heat
air in a chamber for the purpose of tempering, hardening, drawing,
annealing materials for industries such as aircraft, machine tool,
automotive, military, mobile equipment, ceramic, steel and many
other. These systems can be electric or fuel gas & oil fired.
These systems typically consist of an insulated metal housing,
one or more burners, high temperature re-circulating blowers, access,
exhaust fan and control panel to monitor oven temperature and safety
limits. Heat treatment processes are classified by temperature
of treatment, furnace atmosphere, and pressure. The heat treating
industry is directly related to the metal producing and secondary
processing industries. Heat treatment is needed to cause desired
changes in the metallurgical structure and hence the properties
of metal parts the major heat treating processes are for iron,
steel, ferrous-alloys, glass, and other nonferrous metals. Ferro-alloys,
particularly steels, undergo the most dramatic changes in properties.
Generally, the most stable steel structures are produced when steel
is heated to a high temperature and then slowly cooled. This is
called annealing or normalizing. The process of heat treatment
performs multiple functions as are needed for individual cases.
In some cases, it releases stress, strain, and fatigue so that
the material will work normally. In other cases, it alters the
structure so that the material's properties will improve. As an
example, parts made from glass and some ceramic cannot be used
without proper annealing. They will simply shatter under residual
stress. All of these functions are carried out in heat treating
furnaces of various kinds, shapes, and sizes. Temperature uniformity
throughout the heating chamber is the goal in the design and operation
of high temperature, heat treating furnaces. These systems can
range in size from large platform mounted single burner furnaces
too huge multiple burner lear type furnaces. Gas fired furnaces
have definite advantages - lower initial cost and lower operating
costs. Gas burners not only eliminate the need for replacing expensive
heating elements, but also require only a minimum of maintenance.
Oven operation can be batch or continuous process. Most heat treat
furnaces are pre-assembled and factory calibrated to minimize installation
cost and ensure uniform temperature throughout the oven. Fuel trains
for gas & oil fires ovens consist of UL, FM or CSA agency listed
discrete manual shutoff valves, pressure regulators and automatic
fuel shutoff valves. See ASCO Catalog 33A for applicable combustion
fuel shutoff valves. |
| Fuel Fired, Industrial
Ovens |
Industrial ovens are systems used to heat air in
a chamber for the purpose of drying, thermal bonding, curing, heat
setting and fusing materials for industries such as textile, pulp & paper,
coating, printing, painting and many other. These systems can be
electric, infra-red or fuel gas & oil fired. These systems
typically consist of an insulated metal housing, one or more burners,
high temperature re-circulating blowers, access doors, exhaust
fan and control panel to monitor oven temperature and safety limits.
Ovens can range in size from small platform mounted ovens to walk-in
ovens. Oven operation can be batch or continuous process. Most
industrial ovens are pre-assembled and factory calibrated to minimize
installation cost and ensure uniform temperature throughout the
oven. Fuel trains for gas & oil fires ovens consist of UL,
FM or CSA agency listed combination shutoff valve(s) with integral
regulator for small systems while larger systems use discrete manual
shutoff valves, pressure regulators and automatic fuel shutoff
valves. See ASCO Catalog 33A for applicable combustion fuel shutoff
valves. |
| Warm-Air Furnaces |
Warm air furnaces are systems used to heat air in
residential homes, commercial buildings, institutions, schools,
hospitals, and industrial facilities to name a few. The systems
are generally fired by natural gas, propane, or fuel oil. The systems
typically consist of an atmospheric burner, heat exchanger, circulating
fan, draft hood, and fuel train. The burner draws combustion air
in from either the surrounding area or from an outside source. The
fuel and air burn, thus forming combustion gases, which give up
heat across a heat exchanger. The heat is then exhausted
to the outside through a vent. A draft hood isolates the
burner from outside pressure fluctuations by pulling varying quantities
of heated facility air into the exhaust. A circulation fan passes
facility air from the return ducts over the furnace heat exchanger.
The warmed air then flows into the ductwork for distribution around
the facility.
Fuel trains consist of UL, FM, or CSA agency listed combination shutoff
valves with integral regulator for residential systems. Larger
commercial & industrial systems use discrete manual shutoff valves,
pressure regulator, and automatic fuel shutoff valves. See ASCO Catalog
33A for applicable combustion fuel shutoff valves. |
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